Parts cleaning example ~ Wahl GmbH & Co. KG’s environmentally friendly cleaning and rust removal solution for truck parts-Kelly Chemical Electronics Kelly Chemical Electronics
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2024.03.01

Parts cleaning example ~ Wahl GmbH & Co. KG’s environmentally friendly cleaning and rust removal solution for truck parts

Energy saving and carbon reduction and the logistics industry seem to be parallel lines that are impossible to cross!!

 

A German logistics company is working hard to realize its dreams~

 

A company located in Bielefeld in western Germany that provides logistics and warehousing and has a fleet of dozens of freight trucks. Since 2008, in order to achieve its commitment to environmentally sustainable development, it has begun to try to use solar power and build 100% electric trucks in 2023. It has committed to reducing its carbon footprint and moving towards a cleaner future.

 

Maintenance workshop in Bielefeld

 

Wahl GmbH & Co. KG Freight Company

 

For such a large fleet, daily maintenance is also a very important part, which is related to the efficiency of freight (frequency of breakdowns) and the safety of each vehicle. Usage efficiency. In the maintenance of each vehicle, Wahl & Co. also tries to change the original solvent cleaning and rust removal work to more environmentally friendly water-based cleaning and neutral rust removal.

 

Each vehicle must be maintained regularly

 

Cleans without solvents

 

The trucking company began using label-free cleaners to pre-clean and degrease its truck shops. This is of great significance to protect the environment and users at the same time. In transport and logistics companies, heavily contaminated vehicle parts are stored clean during maintenance. CB 100 acts as a pre-cleaner here. The heaviest grease, oil, cracks, wax, etc. can be removed by soaking in CLEAN BOX. The main cleaning takes place in the BIO-CIRCLE GT Compact parts wash. Here, cardan shafts etc. are manually cleaned and degreased. When used with BIO-CIRCLE L detergent, the microorganisms in it can decompose grease and ensure a longer service life, reducing the generation of cleaning waste liquid.

 

Maintenance and cleaning steps

 

Step 1: Put the Clean BOX into the sink

 

Pour 100% original solution CB100 into the Clean BOX cleaning water tank, and soak the pre-cleaned parts in the sink. Soaking for about 20-30 minutes can remove most of the oil stains that are difficult to clean from the surface of the parts.

 


 

Step 2: Manual cleaning with GT Compact parts washer

 

Move the soaked parts to the parts cleaning table, use a flow brush to clean the hard-to-handle parts, and then perform a deep cleaning.

 

▲Steering pump cleaning

 

▲Universal joint assembly cleaning

 

 Step 3: Remove rust from parts

 

Use ultrasonic equipment with BIO-RUST F rust remover, optimal temperature is 30° C - 60° C. Removes rust, rust film and lead contamination from smaller metal parts. The neutral formula protects the environment and users and is gentle on materials.

 

 

Introduction to using the equipment

 

1. CLEAN BOX cleaning sink

 

 

CLEAN BOX can be stacked to save storage and cleaning space. Additionally, it reduces costs while protecting the environment. The cleaning fluid used to remove contaminants can be used multiple times because the cleaning fluid flows back from the perforated dip basket into the immersion tank when the basket is lifted. The box has a smooth interior surface, which means cleaning agents can be quickly changed as needed and the system is easy to clean.  

 

The cleaning box is made of durable synthetic material. Water-based acidic and alkaline cleaners can be used without damaging the material, making this cleaning system extremely versatile.  

 

Ergonomic handles provide a secure grip so the Box can be carried safely.  

 

2. GT Compact parts cleaning machine

 

 

This parts cleaning device meets the highest requirements for ease of use, reliability and suitability for everyday use. Water-based cleaning using natural microorganisms, no solvents or cold cleaners required. Protect employees and the environment from highly volatile vapors. The biodegradation of the oil guarantees a long service life. No hazardous materials, no hazardous materials, no fire hazards. BIO-CIRCLE – a convincing long-term solution for natural parts cleaning.  

 

  • Optimized pool depth ensures good protection against splashing water 
  • Easy transport via forklift or rail system with casters (optional) 
  • Ergonomic design improves stability 
  • Filtration system in basin drain pipe (coarse filter, fine filter and bag filter plus magnet) 
  • Optimized control box contains the entire control and pumping device 
  • The outlet mechanism makes changing fluids easier 
  • Optional: filter housing with various filter elements 
  • For first filling we recommend 100 L BIO-CICLE L/ EVO

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