The impact of anti-slag on post-processing coating (spray painting): Bio-Circle E-Weld environmentally friendly anti-slag agent series imported from Germany (anti-slag part 2)

Introducing the German industrial leader in environmentally friendly chemicals, Bio-circle, offering solutions to the welding challenges.

 

The leading provider of environmentally friendly industrial chemicals from Germany, Bio-circle, is here to solve all your master's problems.

 

Current Welding Issues Overview

 

As welding processes increasingly demand quality and aesthetics, effective removal of weld spatter has become a major challenge. The production process now requires methods that eliminate weld spatter without affecting subsequent coating (spray painting, baking) processes. Manual polishing is often unavoidable, but it increases labor costs, significantly reduces production speed, and introduces challenges in quality control due to human inspection.

 

Traditional solutions often involve using oil-based (anti-spatter) or lime powder to prevent weld spatter adhesion. However, applying oil-based or lime powder directly onto the weld seam can affect weld quality and strength and pose problems with post-cleaning. Inadequate cleaning can lead to poor adhesion during subsequent coating, resulting in quality issues.

 

Product Features Introduction

E-weld 3 (Anti-Spatter 3, Anti-Splash 3)

 

 

Product Highlights

 

• Direct sprayable anti-spatter (anti-splash) solution for weld seams
• Exclusive anti-spatter (anti-splash) solution certified by the German Welding Association
• Truly water-based anti-spatter (anti-splash) solution
• Anti-spatter (anti-splash) solution with cleaning capabilities
• Contains no silicone or solvents
• Internationally certified anti-spatter (anti-splash) solution
• Suitable for stainless steel, black iron, white iron, galvanized plates
• Versatile application of anti-spatter (anti-splash) solution, such as stud welding, laser cutting, etc.

 

Application Areas

 

• Welding of stainless steel and other metals (excluding aluminum)
• Also suitable for laser cutting
• Vehicle manufacturing, special construction, steel structures, container and boiler manufacturing, crane manufacturing, automotive and supply industries, and other metal processing companies

 

Comparison of Surface Conditions After Using Anti-Spatter (Anti-Splash) Solutions

 

▲ Oil-based products available on the market often result in difficult-to-clean oil residues on the surface after welding, affecting the effectiveness of subsequent coating processes.

 

E-Weld 2 (Anti-Spatter 2)

 

 

Product Features

 

Used for thick metal plates and multi-layer weld seams

 

E-WELD 2 welding separator prevents adhesion of welding spatter during MIG/MAG welding and laser or plasma cutting processes. The comprehensive wetting and spreading rate speak for themselves.

 

• Subsequent processes can be carried out without any problems → Silicone-free and oil-free
• Used for welding steel, stainless steel, and aluminum
• Can be stored temporarily → Temporary corrosion protection
• Safe to use → VOC and label-free

 

Application Areas

 

• Applicable to all welding tasks
• Particularly suitable for thin plates and/or preheated metal plates and multi-layer weld seams
• Used for welding VA materials, steel, and other metals
• Used for protecting welding nozzles and welding equipment
• Vehicle manufacturing, special construction, steel structures, container and boiler manufacturing, crane manufacturing, automotive and supply industries, and other metal processing companies

 

▲ Environmentally friendly anti-spatter solutions can easily remove weld spatter from workpieces.

 

Video Demonstration